This keeps failing.

The following code replicates the error on dev container:

export PYMAPDL_DEBUG_TESTING=true
export ON_STUDENT=true
export ON_UBUNTU=true
export ON_CI=true
export ON_LOCAL=true
export SUPPORT_PLOTTING=true
export DPF_PORT=12222

xvfb-run pytest -k "not test_dpf" -vvv -rxXsa --color=yes --durations=30 --random-order --maxfail=10 --cov=ansys.mapdl.core --cov-report=html --timeout=180 --profile-svg --profile --random-order-seed=901482
From: https://github.com/ansys/pymapdl/actions/runs/13329520093/job/37230278982?pr=3736#step:11:255

GitHub**test: improving pool testing · ansys/pymapdl@0fea85a**Pythonic interface to MAPDL. Contribute to ansys/pymapdl development by creating an account on GitHub.

I just found out the issue for this... the problem is I was checking if the result file exists (mapdl.result_file) before solving. To do that, I switched to /POST1 which re-reads the full file from different simulations, hence when I hit SOLVE, I got a missmatch between the model setup (commands I issued) and the MAPDL database (read from the full file through /POST1).

This was sort of the MAPDL commands history:

from ansys.mapdl.core import launch_mapdl

mapdl = launch_mapdl()

cmds = """
FINISH,
/CLE,NOSTART
/HEADER,DEFA,,,,,
/FORMAT,DEFA,,,,,
/PAGE,DEFA,,,,
/PREP7,
MP,ex,1,193000000000.0,,,,
MP,nuxy,1,0.3,,,,
MP,alpx,1,1.875e-05,,,,
MP,qrate,1,0.8,,,,
TB,plas,1,1,,biso,,
TBDATA,1,290000000.0,2841219768.6645637,,,,
MPTEMP,1,0,200,400,600,800,1000
MPDATA,kxx,1,1,16,19,21,24,29,30
MPDATA,c,1,1,500,540,560,590,600,610
MPDATA,dens,1,1,7894,7744,7631,7518,7406,7406
MP,ex,2,680000000000.0,,,,
MP,nuxy,2,0.22,,,,
MP,kxx,2,100,,,,
MP,c,2,750,,,,
MP,dens,2,4280,,,,
N,1,0,0,0.01524,,,
BLOCK,0,0.015875,-0.00762,0.017780000000000004,0,-0.00318
BLOCK,0,-0.015875,-0.00762,0.017780000000000004,0,-0.00318
CYL4,0,0,0.00762,0,0.00762,90,0.01524
CYL4,0,0,0.00762,90,0.00762,180,0.01524
CYL4,0,0,0.00762,180,0.00762,270,0.01524
CYL4,0,0,0.00762,270,0.00762,360,0.01524
VGLUE,3,4,5,6,,,,,
ET,1,SOLID226,11,,,,,,
ALLSEL,,
LSEL,S,,,4,5,,
__tmpvar__ = wrinqr(1)
*GET,__floatparameter__,LINE,,COUNT,,,,,,,
__tmpvar__ = wrinqr(1)
*GET,__floatparameter__,LINE,,COUNT,,,,,,,
LSEL,A,,,14,19,5,
__tmpvar__ = wrinqr(1)
*GET,__floatparameter__,LINE,,COUNT,,,,,,,
__tmpvar__ = wrinqr(1)
*GET,__floatparameter__,LINE,,COUNT,,,,,,,
LESIZE,all,,,2,,,,,
LSEL,S,,,16,17,,
__tmpvar__ = wrinqr(1)
*GET,__floatparameter__,LINE,,COUNT,,,,,,,
__tmpvar__ = wrinqr(1)
*GET,__floatparameter__,LINE,,COUNT,,,,,,,
LSEL,A,,,2,7,5,
__tmpvar__ = wrinqr(1)
*GET,__floatparameter__,LINE,,COUNT,,,,,,,
__tmpvar__ = wrinqr(1)
*GET,__floatparameter__,LINE,,COUNT,,,,,,,
LESIZE,all,,,2,,,,,
LSEL,S,,,1,,,
__tmpvar__ = wrinqr(1)
*GET,__floatparameter__,LINE,,COUNT,,,,,,,
__tmpvar__ = wrinqr(1)
*GET,__floatparameter__,LINE,,COUNT,,,,,,,
LSEL,A,,,3,,,
__tmpvar__ = wrinqr(1)
*GET,__floatparameter__,LINE,,COUNT,,,,,,,
__tmpvar__ = wrinqr(1)
*GET,__floatparameter__,LINE,,COUNT,,,,,,,
LSEL,A,,,6,,,
__tmpvar__ = wrinqr(1)
*GET,__floatparameter__,LINE,,COUNT,,,,,,,
__tmpvar__ = wrinqr(1)
*GET,__floatparameter__,LINE,,COUNT,,,,,,,
LSEL,A,,,8,,,
__tmpvar__ = wrinqr(1)
*GET,__floatparameter__,LINE,,COUNT,,,,,,,
__tmpvar__ = wrinqr(1)
*GET,__floatparameter__,LINE,,COUNT,,,,,,,
LSEL,A,,,13,,,
__tmpvar__ = wrinqr(1)
*GET,__floatparameter__,LINE,,COUNT,,,,,,,
__tmpvar__ = wrinqr(1)
*GET,__floatparameter__,LINE,,COUNT,,,,,,,
LSEL,A,,,15,,,
__tmpvar__ = wrinqr(1)
*GET,__floatparameter__,LINE,,COUNT,,,,,,,
__tmpvar__ = wrinqr(1)
*GET,__floatparameter__,LINE,,COUNT,,,,,,,
LSEL,A,,,18,,,
__tmpvar__ = wrinqr(1)
*GET,__floatparameter__,LINE,,COUNT,,,,,,,
__tmpvar__ = wrinqr(1)
*GET,__floatparameter__,LINE,,COUNT,,,,,,,
LSEL,A,,,20,,,
__tmpvar__ = wrinqr(1)
*GET,__floatparameter__,LINE,,COUNT,,,,,,,
__tmpvar__ = wrinqr(1)
*GET,__floatparameter__,LINE,,COUNT,,,,,,,
LESIZE,all,,,5,,,,,
LSEL,S,,,9,,,
__tmpvar__ = wrinqr(1)
*GET,__floatparameter__,LINE,,COUNT,,,,,,,
__tmpvar__ = wrinqr(1)
*GET,__floatparameter__,LINE,,COUNT,,,,,,,
LSEL,A,,,22,,,
__tmpvar__ = wrinqr(1)
*GET,__floatparameter__,LINE,,COUNT,,,,,,,
__tmpvar__ = wrinqr(1)
*GET,__floatparameter__,LINE,,COUNT,,,,,,,
LESIZE,all,,,1,,,,,
ALLSEL,all,
MSHMID,2
VSWEEP,1,,,
VSWEEP,2,,,
VSEL,U,VOLUME,,1,2,,
__tmpvar__ = wrinqr(1)
*GET,__floatparameter__,VOLU,,COUNT,,,,,,,
MAT,2
ESIZE,0.005,
NUMSTR,NODE,1000
VSWEEP,all,,,
ALLSEL,all,
ET,2,TARGE170,,,,,,,
KEYOPT,2,2,1
ET,3,CONTA174,,,,,,,
KEYOPT,3,1,1
KEYOPT,3,2,2
KEYOPT,3,4,2
KEYOPT,3,12,5
VSEL,U,VOLUME,,1,2,,
__tmpvar__ = wrinqr(1)
*GET,__floatparameter__,VOLU,,COUNT,,,,,,,
ALLSEL,below,volume
NSEL,R,LOC,Z,0.01524,,,
TYPE,3
R,3,,,,,,
REAL,3
ESLN,,,
__tmpvar__ = wrinqr(1)
*GET,__floatparameter__,ELEM,,COUNT,,,,,,,
ESURF,,,
ALLSEL,all,
NSEL,S,NODE,,1,,,
TSHAP,pilo
TYPE,2
REAL,3
E,1,,,,,,,
ALLSEL,,
ET,6,TARGE170,,,,,,,
ET,7,CONTA174,,,,,,,
KEYOPT,7,1,1
KEYOPT,7,4,3
MAT,1
ASEL,S,,,5,,,
__tmpvar__ = wrinqr(1)
*GET,__floatparameter__,AREA,,COUNT,,,,,,,
NSLA,,1
CM,tn.cnt, node
ASEL,S,,,12,,,
__tmpvar__ = wrinqr(1)
*GET,__floatparameter__,AREA,,COUNT,,,,,,,
NSLA,,1
CM,tn.tgt, node
ALLSEL,all,
TYPE,6
R,6,,,,,,
RMODIF,6,14,2000000.0,,,,,
RMODIF,6,35,1000,,,,,
REAL,6
CMSEL,s,tn.cnt,
ESURF,,,
TYPE,7
REAL,6
CMSEL,s,tn.tgt,
ESURF,,,
ALLSEL,all,
ET,4,TARGE170,,,,,,,
ET,5,CONTA174,,,,,,,
KEYOPT,5,1,1
KEYOPT,5,5,3
KEYOPT,5,9,1
KEYOPT,5,10,0
VSEL,U,VOLUME,,1,2,,
__tmpvar__ = wrinqr(1)
*GET,__floatparameter__,VOLU,,COUNT,,,,,,,
ALLSEL,below,volume
NSEL,R,LOC,Z,0,0.01524,,
NSEL,U,LOC,Z,0.01524,,,
TYPE,4
R,5,,,,,,
TB,fric,5,6,,,,
TBTEMP,25,
TBDATA,1,0.4,,,,,
TBTEMP,200,
TBDATA,1,0.4,,,,,
TBTEMP,400,
TBDATA,1,0.4,,,,,
TBTEMP,600,
TBDATA,1,0.3,,,,,
TBTEMP,800,
TBDATA,1,0.3,,,,,
TBTEMP,1000,
TBDATA,1,0.2,,,,,
RMODIF,5,9,500000000.0,,,,,
RMODIF,5,14,10,,,,,
RMODIF,5,15,1,,,,,
RMODIF,5,18,0.95,,,,,
REAL,5
MAT,5
ESLN,,,
__tmpvar__ = wrinqr(1)
*GET,__floatparameter__,ELEM,,COUNT,,,,,,,
ESURF,,,
ALLSEL,all,
VSEL,S,VOLUME,,1,2,,
__tmpvar__ = wrinqr(1)
*GET,__floatparameter__,VOLU,,COUNT,,,,,,,
ALLSEL,below,volume
NSEL,R,LOC,Z,0,,,
TYPE,5
REAL,5
ESLN,,,
__tmpvar__ = wrinqr(1)
*GET,__floatparameter__,ELEM,,COUNT,,,,,,,
ESURF,,,
ALLSEL,all,
TREF,25
ALLSEL,,
NSEL,ALL,,,,,,
IC,all,temp,25,,,
NSEL,S,LOC,X,-0.012700000000000001,-0.015875,,
NSEL,A,LOC,X,0.012700000000000001,0.015875,,
D,all,uz,0,,,,,,,,
D,all,uy,0,,,,,,,,
D,all,ux,0,,,,,,,,
ALLSEL,all,
NSEL,S,LOC,Z,-0.00318,,,
D,all,uz,,,,,,,,,
ALLSEL,all,
VSEL,S,VOLUME,,1,2,,
__tmpvar__ = wrinqr(1)
*GET,__floatparameter__,VOLU,,COUNT,,,,,,,
ALLSEL,below,volume
NSEL,R,LOC,Z,0,,,
NSEL,A,LOC,X,-0.015875,,,
NSEL,A,LOC,X,0.015875,,,
NSEL,A,LOC,Y,-0.00762,,,
NSEL,A,LOC,Y,0.017780000000000004,,,
SF,all,conv,30,25
NSEL,S,LOC,Z,-0.00318,,,
SF,all,conv,300,25
ALLSEL,all,
VSEL,U,VOLUME,,1,2,,
__tmpvar__ = wrinqr(1)
*GET,__floatparameter__,VOLU,,COUNT,,,,,,,
ALLSEL,below,volume
CSYS,1
NSEL,R,LOC,X,0.00762,,,
NSEL,A,LOC,Z,0.01524,,,
SF,all,conv,30,25
ALLSEL,all,
D,1,all,,,,,,,,,
DDELE,1,temp,,,
ALLSEL,all,
/solu
ANTYPE,4,,,,
LNSRCH,on
CUTCONTROL,plslimit,0.15,
KBC,0
NLGEOM,on
TIMINT,off,struc
NROPT,unsym,,
TIME,1
NSUBST,5,10,2,
D,1,uz,-7.95e-07,,,,,,,,
OUTRES,all,all,,,
ALLSEL,,
SOLVE,
SAVE,contact_solve,,,all
!
! PyMAPDL running test: tests/test_post.py::Test_contact_solve::test_set[3] (setup)
!
/PREP7,
RESUME,contact_solve,,,,
/POST1,
ALLSEL,,
SET,last,,,,,,,
/HEADER,OFF,OFF,OFF,OFF,OFF,OFF
/FORMAT,,E,19,10,,
/PAGE,1000000000.0,,-1,240,
SET,,,,,,,3,
SET,LIST,,,,,,,
/PREP7,
/GRAPHICS,full
!! 
!! BUNCH OF OTHER TESTS THAT CHANGES NOTHING
!!
FINISH
/CLE,NOSTART
/HEADER,DEFA,,,,,
/FORMAT,DEFA,,,,,
/PAGE,DEFA,,,,
/PREP7,
/INQUIRE,,JOBNAME,,
/INQUIRE,,DIRECTORY,,
/POST1
/INQUIRE,,RSTFILE,,
/PREP7
/POST1
/INQUIRE,,RSTEXT,,
/PREP7
/INQUIRE,,DIRECTORY,,
/INQUIRE,,DIRECTORY,,
/CLE,NOSTART
/PREP7,
BLOCK,0,1,0,1,0,1
ET,1,186,,,,,,,
MP,EX,1,210000000000.0,,,,
MP,DENS,1,7800,,,,
MP,NUXY,1,0.3,,,,
ESIZE,0.5,
VMESH,all,,
/INQUIRE,,JOBNAME,,
/INQUIRE,,DIRECTORY,,
/POST1
/INQUIRE,,RSTFILE,,
/PREP7
/POST1
/INQUIRE,,RSTEXT,,
/PREP7
/INQUIRE,,DIRECTORY,,
/INQUIRE,,DIRECTORY,,
/POST1
/INQUIRE,,RSTFILE,,
/PREP7
/POST1
/INQUIRE,,RSTEXT,,
/PREP7
/INQUIRE,,DIRECTORY,,
/INQUIRE,,DIRECTORY,,
/INQUIRE,,DIRECTORY,,
/SOLU,
ANTYPE,2,new,,,
MODOPT,lanb,10,1,,,OFF,,,,,,
BCSOPTION,,,,,,
SOLVE,
"""

for each_cmd in cmds.splitlines():
    if each_cmd:
        print(each_cmd)
        mapdl.run(each_cmd)

Pinging @mikerife for feedback.

CICD testing fails on XPL module #3714

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